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Case Study 2 (Brazil) — Less Re-Handling, More Output: Building a Predictable Shearing Station for Mixed Heavy Scrap

Case Study 2 (Brazil) — Less Re-Handling, More Output: Building a Predictable Shearing Station for Mixed Heavy Scrap

2026-04-09

1) Market Background

In Brazil, the cost of scrap processing is often hidden in internal movement. When scrap stays oversized, cranes and forklifts repeat the same steps—pick, move, reposition, and cut again. These “touches per ton” consume labor and machine hours, and they also create congestion near the loading lane. With more yards aiming to run on tighter dispatch schedules, operators are investing in equipment that reduces re-handling by producing consistent, loadable cut pieces.

The market direction favors a dedicated container scrap metal shear because it turns cutting into a routine production step. When the shear station runs predictably, the whole yard becomes easier to manage: cleaner staging, smoother truck flow, and less last-minute cutting before shipping.

2) Customer & Application Scenario

The Brazilian customer wanted to address:

  • Excessive repositioning due to irregular scrap shapes
  • Inconsistent cut pieces causing messy piles
  • Dispatch delays when cutting became a bottleneck
  • Safety pressure from too much manual intervention around cutting
    They needed one stable industrial scrap shear to anchor their workflow.

3) Our Solution 

Jiangsu Wanshida Hydraulic Machinery Co., Ltd. delivered 1 set Q43W-6300A container shear machine. The key selection factor was practical yard control: a wide feeding mouth for mixed batches, a strong hold cylinder for stability, and a predictable 3–4 cuts/min rhythm. The yard adopted a repeatable process:
Feed → Hold → Cut → Discharge → Stack → Load, with PLC automatic + remote operation to reduce operator variability.

4) Product Specification Table 

(Same Q43W-6300A table as Case 1 — kept consistent for your site library.)

Item Specification (Q43W-6300A)
Product Q43W-6300A Container Scrap Metal Shear
Cutting force 2890×2 kN (640 ton class), 2 cutting cylinders
Speed-up cylinder 512 kN, 1 pc
Hold cylinder 1153 kN (118 ton), 1 pc
Feeding mouth (L×W) 3700 × 2500 mm
Output mouth (W×H) 1500 × 400 mm
Blade length 1500 mm
Cutting speed 3–4 times/min
Capacity 8–10 t/h
Hydraulic oil cooling Air cooling system
System pressure 22.0 MPa (Max 25.5 MPa)
Motors Y225M-4, 45 kW, 1480 r/min, 3 sets
Pumps A7V160LV1RPFOO, 160 ml/r, 35 MPa, 3 sets
Power supply 380V / 50Hz (customized)
Total power About 139 kW
Control method PLC automatic + Remote (Siemens)
Overall size (L×W×H) 8300 × 2250 × 2900 mm
Total weight About 29 ton
Typical cuttable scrap Square 120×120; Angle 200×200×20 (3 pcs); Round Φ130; I-beam 500×162×16; Plate 40×1000; Channel 400×104×14.5 (2 pcs)

5) Customer Feedback

The customer reported fewer “stop-start” interruptions and less time wasted on repositioning. Cut output formed more stable piles, which improved staging and reduced loading delays. Dispatch became easier to plan because the sizing step stayed consistent.

6) Key Takeaway

A hydraulic container shear pays off when it reduces touches per ton and converts mixed scrap into consistent, loadable cut pieces.

FAQ (3)

Q1: What scrap types benefit most from this shear?
Mixed heavy scrap that frequently includes oversize bars, shapes, and plates needing consistent sizing.
Q2: Why does holding force matter?
Stable holding reduces repositioning, improves cut consistency, and prevents interruptions.
Q3: How should the station be laid out?
Place the shear between inbound staging and outbound loading, with clear discharge and stacking lanes.

CTA: Share your scrap mix and daily tonnage. We’ll recommend the right Q43W configuration and station layout to reduce re-handling.

के बारे में नवीनतम कंपनी का मामला
समाधान विवरण
Created with Pixso. घर Created with Pixso. समाधान Created with Pixso.

Case Study 2 (Brazil) — Less Re-Handling, More Output: Building a Predictable Shearing Station for Mixed Heavy Scrap

Case Study 2 (Brazil) — Less Re-Handling, More Output: Building a Predictable Shearing Station for Mixed Heavy Scrap

1) Market Background

In Brazil, the cost of scrap processing is often hidden in internal movement. When scrap stays oversized, cranes and forklifts repeat the same steps—pick, move, reposition, and cut again. These “touches per ton” consume labor and machine hours, and they also create congestion near the loading lane. With more yards aiming to run on tighter dispatch schedules, operators are investing in equipment that reduces re-handling by producing consistent, loadable cut pieces.

The market direction favors a dedicated container scrap metal shear because it turns cutting into a routine production step. When the shear station runs predictably, the whole yard becomes easier to manage: cleaner staging, smoother truck flow, and less last-minute cutting before shipping.

2) Customer & Application Scenario

The Brazilian customer wanted to address:

  • Excessive repositioning due to irregular scrap shapes
  • Inconsistent cut pieces causing messy piles
  • Dispatch delays when cutting became a bottleneck
  • Safety pressure from too much manual intervention around cutting
    They needed one stable industrial scrap shear to anchor their workflow.

3) Our Solution 

Jiangsu Wanshida Hydraulic Machinery Co., Ltd. delivered 1 set Q43W-6300A container shear machine. The key selection factor was practical yard control: a wide feeding mouth for mixed batches, a strong hold cylinder for stability, and a predictable 3–4 cuts/min rhythm. The yard adopted a repeatable process:
Feed → Hold → Cut → Discharge → Stack → Load, with PLC automatic + remote operation to reduce operator variability.

4) Product Specification Table 

(Same Q43W-6300A table as Case 1 — kept consistent for your site library.)

Item Specification (Q43W-6300A)
Product Q43W-6300A Container Scrap Metal Shear
Cutting force 2890×2 kN (640 ton class), 2 cutting cylinders
Speed-up cylinder 512 kN, 1 pc
Hold cylinder 1153 kN (118 ton), 1 pc
Feeding mouth (L×W) 3700 × 2500 mm
Output mouth (W×H) 1500 × 400 mm
Blade length 1500 mm
Cutting speed 3–4 times/min
Capacity 8–10 t/h
Hydraulic oil cooling Air cooling system
System pressure 22.0 MPa (Max 25.5 MPa)
Motors Y225M-4, 45 kW, 1480 r/min, 3 sets
Pumps A7V160LV1RPFOO, 160 ml/r, 35 MPa, 3 sets
Power supply 380V / 50Hz (customized)
Total power About 139 kW
Control method PLC automatic + Remote (Siemens)
Overall size (L×W×H) 8300 × 2250 × 2900 mm
Total weight About 29 ton
Typical cuttable scrap Square 120×120; Angle 200×200×20 (3 pcs); Round Φ130; I-beam 500×162×16; Plate 40×1000; Channel 400×104×14.5 (2 pcs)

5) Customer Feedback

The customer reported fewer “stop-start” interruptions and less time wasted on repositioning. Cut output formed more stable piles, which improved staging and reduced loading delays. Dispatch became easier to plan because the sizing step stayed consistent.

6) Key Takeaway

A hydraulic container shear pays off when it reduces touches per ton and converts mixed scrap into consistent, loadable cut pieces.

FAQ (3)

Q1: What scrap types benefit most from this shear?
Mixed heavy scrap that frequently includes oversize bars, shapes, and plates needing consistent sizing.
Q2: Why does holding force matter?
Stable holding reduces repositioning, improves cut consistency, and prevents interruptions.
Q3: How should the station be laid out?
Place the shear between inbound staging and outbound loading, with clear discharge and stacking lanes.

CTA: Share your scrap mix and daily tonnage. We’ll recommend the right Q43W configuration and station layout to reduce re-handling.